Tower Crane Rentals and Sales Tennessee - Cranes are a popular kind of industrial equipment commonly used in the materials handling industry. Depending on the application, cranes may have wire ropes, sheaves, chains or a hoist rope. These components enable cranes to lift and lower items vertically as well as transporting items horizontally. Shipping containers, giant crates, heavy machinery and other items can be transported efficiently.
Freight Transportation
Cranes simplify loading and unloading and moving items. Their lifting capacity varies depending on the model. They provide a huge mechanical advantage and enable people to lift thousands of pounds of freight. Cranes are popular in a variety of industries and found in many locations.
Specified Use
Small jib cranes are ideal for cramped environments such as workshops. Giant tower cranes are a different breed that is useful for high-rise construction. There is a crane perfectly suited for a variety of applications. Tight spaces may be more accessible with the use of cranes. Floating crane models may be employed to salvage sunken marine items including ships or used in oil rigs.
Tower Cranes
This type of crane is fixed on a concrete slab to the ground. This unit is often seen mounted to sides of structures to provide superior lifting and height. Commonly used for building residential and commercial tall buildings, the base is attached to the mast which may extend for further reach. The mast is connected to the slewing unit of the crane that enables it to rotate. Above the slewing component, the operator cab is situated, along with the long horizontal jib and the counter jib.
The majority of the load is carried via the long horizontal jib. The counter-jib creates the counterweight and it may rely on concrete blocks. The jib contains the load to and from the crane’s center. Typically, the operator is found inside of a cab located on top of the tower that is attached to the turntable; however, it can be mounted on the jib alternatively. There is a radio remote control feature that operators can access from the ground. The crane operator uses electric motors to operate the lifting hook and control wire rope cables within a system of sheaves. The long horizontal arm houses the cargo hook and its’ motor. The operator commonly works together with a rigger to safely hook and unhook loads. Hand signals are a huge safety component used daily. The rigger dictates the lifting schedule for the crane and is responsible to ensure all loads and subsequent rigging is safe and reliable.
Truck-Mounted Cranes
Truck-mounted cranes feature two parts known as the carrier and the boom. These two items have a turntable to attach them, allowing the higher portion the ability to swing from side-to-side. Updated hydraulic truck cranes are typically single-engine units. This engine has the responsibility of providing power to the undercarriage and the crane. Hydraulics are necessary for delivering power to the upper portion of the crane through the turntable located from the pump attached to the bottom portion. Original, older hydraulic crane truck models commonly featured dual engines. One engine controlled the hydraulic pump for the outriggers and the jacks while the other engine was responsible for the crane’s travel. There are operators who would rather run the older two-engine models due to the frequent turntable leaks that often occur in some of the newer designs.
You may have witnessed cranes traveling on roads to travel from site to site. This can eliminate the need for industrial transportation requirements unless the crane is of sizeable weight with size restrictions. Local transportation laws are in place. Larger machines may have trailers to distribute the load over a variety of axles. Some models can be disassembled to meet specific requirements. Typically, another truck with the disassembled counterweights will follow the crane.
Outriggers & Stability
Stability is achieved by horizontal outriggers extending from the chassis of the crane. These are used vertically to stabilize the machine and keep it level during hoisting and stationary activities. Some truck crane units can travel at slow speeds even while carrying a suspended load. Care is given to ensure the load doesn’t swing during travel. Most of the anti-tipping capability is related to how stiff the chassis suspension is. Many models include moving counterweights to be adjusted to enhance stabilization farther than what the outriggers provide. Some of the most stable loads are suspended loads since the weight of the crane serves as a counterweight. There are electronic safeguards in place to regulate the maximum safe loads for traveling speeds and stationary work.
Overhead and Bridge Cranes
An overhead crane is often referred to as a bridge crane. This apparatus consists of a crane with a horizontal beam and a hook-and-line mechanism that is designed to run along widely spaced rails. This type of crane resembles a gantry crane. They are common within factory buildings and attach to rails that run down two walls. Overhead cranes may feature single or double beam construction and may use regular steel or complex box girder beams. A control pendant may be used to operate the crane. Locations requiring heavy lifting from ten tons and higher may use a double girder bridge. Higher system integrity and a lower deadweight may be delivered via the box girder style. The hoist is another item that is utilized to lift the cargo, the bridge spanning the portion covered by the crane and a trolley to move along the bridge.
The steel industry is familiar with overhead cranes throughout the manufacturing process. An overhead crane typically handles steel until it exits the factory as a completed item. All steel is handled by an overhead crane from raw materials being poured to storing hot steel for cooling and transporting finished coils. Steel items are moved onto trucks via overhead cranes. Metal fabricators and stampers and the automobile industry rely on these machines.
Pulp & Paper Mills
Pulp mill maintenance commonly relies on bridge cranes. They are responsible for removing items including heavy press rolls. Paper machines rely on bridge cranes during construction to install massive equipment including cast iron paper drying drums and other heavy apparatus.
Loader Crane
Electrically powered with an articulated arm attached to a trailer or a truck and specified for unloading and loading, the loader crane consists of many jointed components that enable the machine to be folded into a small space between uses. These telescoping abilities are useful. Some models can even load or stow themselves on their own without any operator intervention. The operator needs to move around the vehicle for viewing access to the load. Hydraulic controls that are mounted on the crane may work with a portable cabled control system and a radio-linked system.
Gantry Crane
There is a hoist on the gantry crane found in a fixed machinery house or a horizontal trolley that runs along rails often fitted between two beams or a single beam. The crane frame is supported via beams and wheels on a gantry system and runs on the gantry rail which is generally perpendicular to the trolley direction of travel. These cranes are available in many sizes and capable of moving heavy and cumbersome loads for industrial applications and in shipyards.
Tower Cranes PDF